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Sunward Piping PTE. LTD.

CLAD PIPE

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classification:Clad Pipe

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Why Use CRA Lined Pipes

CRA lined steel pipes are carbon steel pipes internally lined with a corrosion-resistant alloy (CRA) to combine the mechanical strength and low cost of carbon steel with the corrosion resistance of high-performance alloys. These pipes are widely used in industries like oil & gas, petrochemical, and chemical processing, especially where aggressive and corrosive media (like sour gas, seawater, or acidic fluids) are present.

Full Meaning

· CRA = Corrosion Resistant Alloy

· CRA Lined Pipe = Carbon steel pipe + corrosion-resistant internal lining (typically CRA)

Structure

· Outer pipe: Usually made from carbon steel (e.g., API 5L grade B, X42, X52, etc.)

· Inner lining: Made from CRA material, such as:

Stainless steel (304L, 316L)

Nickel alloys (Inconel 625, Hastelloy, Alloy 825)

Duplex or Super Duplex stainless steel

 

The CRA lining is mechanically bonded or metallurgically bonded (cladded) to the base pipe.

Why Use CRA Lined Pipes

Requirement 

CRA Lined Pipe Advantage

Corrosion resistance

Lining protects against internal corrosion

Cost-effective

Cheaper than using solid CRA pipe

High strength

Maintains structural strength of carbon steel

Long service life

Reduces need for frequent maintenance/replacement

Suitable for sour service

Meets NACE MR0175 / ISO 15156 standards

 

Common Applications

· Offshore and onshore oil & gas pipelines

· Subsea flowlines

· Produced water lines

· Refinery and petrochemical service

· Acidic or HS-rich environments

Lining Methods

1. Mechanically lined:

· Insert CRA liner pipe inside carbon steel pipe

· Use processes like hydraulic expansion to bond

2. Metallurgically bonded (Clad pipes):

· CRA material is cladded using roll bonding, explosion bonding, or weld overlay

· Stronger bond and suitable for high-pressure/high-temperature

 

CRA Lined Pipes vs Solid CRA Pipes

 

Feature CRA Lined Pipe Solid CRA Pipe

Feature

CRA Lined Pipe

Solid CRA Pipe

Cost

Much lower cost (uses less CRA material)

Expensive (entire pipe is CRA)

Strength

High (from carbon steel base)

Lower (depends on CRA material, often softer)

Corrosion Resistance

High (only on internal surface)

Very high (throughout pipe wall)

Weight

Heavier (due to carbon steel)

Lighter (CRA materials often lower density)

Fabrication complexity

More complex (requires bonding/lining tech)

Easier (homogeneous material)

Availability / Lead Time

May have longer lead time (custom manufacture)

Often faster if stock pipe is available

Welding / Joining

Needs special attention to avoid dis-bonding 

Standard CRA welding (but costlier)

Best Use

Long pipelines, corrosive fluids, cost-sensitive

Short spools, small bore, extremely corrosive cases

 

CRA Lined Pipes vs CRA Clad Pipes

Feature

CRA Lined Pipe

CRA Clad Pipe

Bonding Type 

Mechanical (e.g., hydraulic expansion)

Metallurgical (welded or bonded)

Bond Strength

Lower – potential risk of liner dis-bonding

High – strong metallurgical bond

Thermal/Pressure Resistance

Moderate – liner may fail under high stress

Excellent – withstands high temperature/pressure

Cost 

Lower (simpler manufacturing)

Higher (complex bonding process)

Inspection

Harder to inspect liner bonding

Easier NDT methods available for clad layer

Repairability

Difficult – liner damage often irreparable

Easier – overlay welding possible

Common Method

Mechanically lined with CRA insert

Roll bonded, weld overlay, or explosion bonded

Best Use

Long pipelines, mild/moderate pressure

Severe conditions (e.g., HPHT, sour service)

 

Summary

Use CRA Lined Pipes when you need cost-effective corrosion protection for low-to-medium pressure/temperature applications.

Use CRA Clad Pipes for high-risk, high-pressure, or high-temperature environments where bond integrity is critical.

Use Solid CRA Pipes only when maximum corrosion resistance is required throughout (like for small-size, specialty lines, or spools in severe environments).