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CRA Pipes – Weld Overlay Pipes
- Author:admin
- Date:2025-09-10
- Visits:47
CRA clad pipes and weld overlay pipes are closely related — and often overlap in terminology — there are important distinctions based on how the corrosion-resistant alloy (CRA) is applied, and how the pipe is manufactured or referred to in industry:
Key Differences: CRA Clad Pipe vs. Weld Overlay Pipe
Feature | CRA Clad Pipe | Weld Overlay Pipe |
Definition | A general term for a pipe with a corrosion-resistant alloy bonded to a base pipe | A specific type of CRA clad pipe where CRA is applied using welding |
Bonding Method | Can be weld overlay, explosion bonding, or hot roll bonding | Exclusively weld overlay using welding techniques (GTAW, GMAW, SAW) |
CRA Application | CRA layer is bonded by any means | CRA layer is welded onto the inner (or sometimes outer) surface |
Thickness of CRA Layer | Typically, thinner (e.g., 1.5mm–3mm) in explosion bonded or hot-rolled | Can be thicker, depending on welding passes (e.g., >3mm) |
Base Pipe Source | Often produced from clad plate rolled into pipe or clad mechanically | Often starts from seamless or welded carbon steel pipe then overlay welded |
Common Uses | High-volume, cost-sensitive projects (long pipelines, deep sea) | Custom spools, elbows, fittings, heavy-wall or small batch jobs |
Standards Reference | API 5LD, ASTM B432, DNV-ST-F101 | ASME IX, API RP 582, NACE MR0175 (for welding procedures) |
Visual Appearance | Smooth, like solid pipe, often rolled from clad plate | Has visible welding beads/layers internally |
Flexibility / Geometry | Limited to simple shapes (pipes, reducers, tees) | Very flexible — used for nozzles, elbows, vessels, bends |
Summary
All weld overlay pipes are CRA clad pipes, but not all CRA clad pipes are weld overlay.
If we say “CRA clad pipe” — we're talking about the result (a pipe with corrosion resistance).
If we say “weld overlay pipe” — we're talking about the method (how the CRA was applied).